mixing matters blog

Industrial Mixing topics from your mixing experts

Mixing matters blog - Covering any topic involving industrial mixers and utility mixers

Industrial Mixing

Trends in Mixing Technology

Industrial mixing technology has undergone a remarkable transformation from traditional manual methods to sophisticated agitators. In the current fast-paced landscape, keeping abreast of emerging trends and advancements is vital to maintaining a competitive edge. The process of mixing plays a pivotal role across multiple sectors, spanning pharmaceuticals, mining, and beyond. This article aims to explore the latest trends in mixing technology, shedding light on how innovation is revolutionizing this foundational industrial process. Embracing Digitalization and Automation One of the pivotal shifts in mixing technology is the escalating integration of digitalization and automation. The onset of Industry 4.0 and the Internet of Things (IoT) has spurred the adoption of intelligent mixing solutions. These systems harness sensors and data analytics to fine-tune mixing parameters, leading to consistent

November 14, 2023 No Comments

Industrial Mixing

Sustainability in Mixing Processes

Mixing is an Art and a Science. All too often, those companies which do not understand the “Art” of mixing will simply overpower a mixer in the hopes of covering the inability to control mixing through Torque. Exploiting this mechanical advantage can offer great energy savings, as well as greatly improve the mixing and process control. In this article, we discuss the energy savings. Mixing is a common operation in fields such as chemical processing, food production, pharmaceuticals, and more. Sustainable mixing aims to reduce the environmental impact of these processes while maintaining or improving efficiency and product quality. Here are some key points and strategies related to sustainable mixing: Energy Efficiency: Energy-efficient mixing involves optimizing the design and operation of

October 17, 2023 No Comments

Fermentation / Anaerobic / Biogas

Industrial Fermentation and Mixing Solutions

What is Fermentation? Fermentation is a chemical process that occurs in the absence of oxygen and involves the conversion of organic compounds into simpler compounds, typically with the production of energy. It is an ancient technique used by humans for thousands of years to preserve food, create alcoholic beverages, and even produce certain chemicals and pharmaceuticals. Here are some important terms used in fermentation, along with their definitions, Microorganisms: Microorganisms are microscopic living organisms, such as yeast and bacteria, that play a crucial role in fermentation. Yeast: Yeast is a type of fungus that is commonly used in fermentation processes, especially in the production of alcoholic beverages and bread. Bacteria: Bacteria are single-celled microorganisms that can also perform fermentation. Different species of bacteria can produce various end

August 1, 2023 No Comments

Biogas Production

Biogas Production | Mixing Solutions

The quest for sustainable and renewable energy sources has surged in recent years, propelling biogas into the spotlight as a promising solution to the challenges posed by traditional fossil fuels. Composed mainly of methane and carbon dioxide, biogas is derived from the anaerobic digestion of organic waste, making it an environmentally friendly fuel with diverse applications in electricity generation, heating, and transportation. However, to unlock its full potential, the implementation of proper mixing techniques is crucial. This article delves into the significance of mixing in biogas production, elucidates its benefits, and provides insights into effective mixing strategies. Why Mixing Matters: Mixing plays a pivotal role in the anaerobic digestion process, where microorganisms break down organic waste in the

May 29, 2023 No Comments

Mining & Mineral Processing

Gold Leaching, CIP and CIL Process | Role Of Agitators

The Gold Mining industry relies heavily on industrial mixers in the Gold Leach CIP and CIL processes. CIP stands for carbon in pulp, while CIL stands for carbon in leach. Both processes involve extracting gold from ore by dissolving it in a solution containing cyanide and adsorbing it onto activated carbon, which creates the ideal carbon makeup. Mixers play a crucial role in these processes by facilitating the mixing and agitation of the slurry in the tanks. Here, we will explore the importance of industrial mixers in gold leaching and recovery processes. Mixing and Agitation in Gold Leaching Gold leaching is the process of extracting gold from ore using a cyanide solution. In this process, the slurry of ground ore and

April 26, 2023 No Comments

Industrial Mixing

MBBR Mixing in Wastewater Treatment Applications

Today, moving bed biofilm reactor (MBBR) processes are widespread throughout the wastewater treatment industry. These processes rely on media with a high surface area to carry biofilm and achieve the same results as conventional bioreactors with reduced space requirements. MBBR mixing ensures that the media and influent are distributed uniformly throughout the reactor. Wastewater treatment facilities can adapt MBBRs to fulfill many process requirements. They can replace activated sludge processes and are also an attractive option for biological nitrogen removal. Many wastewater treatment facilities use a series of MBBRs with both anaerobic and aerobic steps. MBBR mixing must address several challenges and constraints to ensure process effectiveness and efficiency while also offering energy savings compared to dispersed air mixing. Key

October 14, 2022 No Comments

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mixing matters blog

Industrial Mixing topics from your mixing experts